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2021年02月21日 22:55
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2021年2月21日发(作者:上海春考分数线)


China's mold industry and its development trend


Mould Industry Status



Due


to


historical


reasons


for


the


formation


of


closed,



and


complete


enterprise


features,


most


enterprises


in


China


are


equipped


with


mold


workshop,


in


factory matching status since the late 70s have a mold the concept of industrialization


and


specialization


of


tion


efficiency


is


not


high,


poor


economic


returns.


Mold


production


industry


is


small


and


scattered,


cross-industry,


capital- intensive,


professional,


commercial


and


technical


management


level


are


relatively low.


According


to


incomplete


statistics,


there


are


now


specialized


in


manufacturing


mold, the product supporting mold factory workshop (factory) near 17 000, about 600


000


employees,


annual


output


value


reached


20


billion


yuan


mold.


However,


the


existing capacity of the mold and die industry can only meet the demand of 60%, still


can


not


meet


the


needs


of


national


economic


development.


At


present,


the


domestic


needs of


large, sophisticated, complex and


long


life of


the


mold also rely


mainly on


imports.


According


to


customs


statistics,


in


1997


630


million


U.S.


dollars


worth


of


imports


mold, not


including the


import of


mold together with the equipment;


in 1997


only 78


million


U.S. dollars export


mold. At present


the technological


level of China


Die


&


Mould


Industry and


manufacturing capacity, China's


national economy


in


the


weak links and bottlenecks constraining sustainable economic development.


Research on the Structure of industrial products mold


In accordance with the division of China Mould Industry Association, China mold


is


divided


into


10


basic


categories,


which,


stamping


die


and


plastic


molding


two


categories accounted


for the


main part. Calculated by output, present, China accounts


for about 50% die stamping, plastic molding die about 20%, Wire Drawing Die (Tool)


about 10% of


the world's advanced


industrial countries and regions, the proportion of


plastic


forming


die


die


general


of


the


total


output


value


40%.


Most


of


our


stamping


die


mold


for


the


simple,


single-process


mode


and


meet


the


molds,


precision


die,


precision


multi-position


progressive


die


is


also


one


of


the


few,


die


less


than


100


million times the average life of the mold reached 100 million times the maximum life


of


more


than


accuracy


3


~


5um,


more


than


50


progressive


station,


and


the


international


life


of


the


die


600


million


times


the


highest


average


life


of


the


die


50


million times compared to the mid 80s at the international advanced level.


China's plastic molding mold design, production technology started relatively late,


the


overall


level


of


low.


A


sophisticated


multi-cavity


mold


plastic


injection


mold,


plastic


injection


mold


has


been


able


to


multi- color


preliminary


design


and


manufacturing.


Mould


is


about


80


million


times


the


average


life


span


is


about,


the


main


difference


is


the


large


deformation


of


mold


components,


excess


burr


side


of


a


large, poor surface quality, erosion and corrosion serious mold cavity, the mold cavity


exhaust poor and vulnerable such as, injection mold 5um accuracy has reached below


the highest


life expectancy has exceeded 20


million times, the


number


has


more than


100


chamber


cavity,


reaching


the


mid


80s


to


early


90s


the


international


advanced


level.


mold Present Status of Technology


Technical level of China's mold industry currently uneven, with wide disparities.



Generally speaking,


with the developed


industrial countries, Hong Kong and


Taiwan


advanced level, there is a large gap. The use of CAD / C


AM / CAE / CAPP and other


technical


design


and


manufacture


molds,


both


wide


application,


or


technical


level,


there


is a big


gap between both. In


the application of CAD


technology design


molds,


only


about


10%


of


the


mold


used


in


the


design


of


CAD,


aside


from


drawing


board


still


has


a


long


way


to


go;


in


the


application


of


CAE


design


and


analysis


of


mold


calculation,


it


was just started,


most of the


game


is still


in trial


stages and animation;


in


the


application


of


CAM


technology


manufacturing


molds,


first,


the


lack


of


advanced


manufacturing


equipment,


and


second,


the


existing


process


equipment


(including


the


last


10


years


the


introduction


of


advanced


equipment)


or


computer


standard


(IBM


PC


and


compatibles,


HP


workstations,


etc.)


different,


or


because


of

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